PT. CATUR PRIMA TEHNIK

PRODUCT

Flare System

Stadard Materials :
  • Upper body       : 310 SS
  • Lower body       : 304 SS
  • Flame retainer  : 310 SS
  • Wind shield       : 310 SS
  • Flange                   : RFSO #150, 304 SS
  • Dynamic seal     : 304 SS

LOW PRESSURE FLARE KF-LP-xx
This type most common used in plant installation. Gas stream to be flared must not be an inherent smoke producer. At flow rate flame will be close to tip and burn, for this tip designed with high temperature resistance material. Windshield equipped to prevent drawdown flame affected by wind which could burn tip body. Unique flame retainer placed to hold flame root at high exit velocity of gas stream. Dynamic seal placed prevent air ingress to flare header to ensure no flammable mixture in flare system.
In this type available many type of pilot ignition systems, flame front generator ignition, electronic ignition, or uses both ignition systems which one as main and other as back up. To ensure flame presence this type could be equipped by ultra violet or infra red.

Advantages :

  • Low initial cost
  • Low operating cost
  • Flame stability
  • Low noise
  • Wide range gas stream composition application
  • Low pilot fuel gas consumption
Stadard Materials :
  • Upper body       : 310 SS
  • Lower body       : 304 SS
  • Swirl and spread  : 310 SS
  • Flange                   : RFSO #150, 304 SS

BLOWER AIR ASSISTED FLARE
KF-BA-xx
Heavy hydrocarbon combustion has luminous flame and smoke tendency. Waste gas stream in which most component is heavy hydrocarbon need more air for complete combustion. Unburn carbon particle show as black smoke.
This flare tip type gives smoke suppression by low pressure air blow method. Exit waste gas stream mix with air produced by blower at the top of tip. Top of tip designed swirl shape to give homogen waste gas-air mixing. Air quantity calculated considering the waste gas composition and the volume flow to ensure sufficient supply to produce complete combustion.
Complete combustion this waste gas has higher heat content tip, specially upper tip, designed with high temperature resistant material.

Advantages :

  • Smokeless and no flame luminousity 
  • High destruction efficiency
  • High flame stability
  • Low radiation
Stadard Materials :
  • Body                      : 310 SS
  • Pipe arm              : 304 SS
  • Nozzle                  : 310 SS
  • Flange                   : RFSO #150, 304 SS

HIGH PRESSURE FLARE
KF-HP-xx
High pressure of waste gas source allow higher allowable pressure drop. This high pressure flare tip designed for this propose with low initial cost
This type has wide range waste gas flow and limited at allowable back pressure. It designed for a sonic exit velocity. Sonic exit velocity maximize amount of air and improving combustion.
The feature is many branch of pipes which equipped with nozzle shape at the end of each pipe. Nozzle shape designed considering pressure and maximum flow.
Advantages :

  • Smokeless and no flame luminousity
  • High destruction efficiency
  • High Flame stability
  • Low radiation
  • Small size
  • Low noise
Stadard Materials :
  • Upper body       : 310 SS
  • Lower body       : 304 SS
  • Steam header  : 310 SS
  • Flame retainer : 310 SS
  • Wind shield       : 310 SS
  • Nozle and pipe : 310 SS
  • Flange                   : RFSO #150, 304 SS

UPPER LOWER STEAM ASSISTED
FLARE
KF-U/LS-xx
This flare tip type used external steam injection at the top and used internal steam inductor.
External steam injection induce around air to flame envelope from outside. Lower steam induce around air through pipe across flare tip to inside. Lower steam pressure designed able to inspirate around air counter each pipe resistant and gives sufficient air at the top of tip.
It usually operates as staging control, which both operates simultaneous at high flow rate waste gas.
As accessories, lower steam injection covered by plate as muffler to reduce noise affected from nozzle.
Advantages :

  • Smokeless and no flame luminousity
  • High destruction efficiency
  • High Flame stability
  • Low radiation
  • Reliable for burn aromatics

Flame Front Generator